Maintenance Management & Technology

Upcoming Sessions

Classroom sessions
Online sessions

Course Introduction

Maintenance management and modern technology are critical to ensuring the integrity and smooth operation of industrial plants. This Maintenance Management & Technology training course offers a structured and systematic introduction to maintenance systems, reliability engineering, and asset management analysis. The course is designed to strengthen your understanding of maintenance best practices and equip you with proven management techniques to optimize the performance of both planned and existing assets.

Participants will gain practical insights into how to use data-driven approaches to understand failure patterns and prevent future breakdowns. By combining theory with real-world case studies, this training course prepares delegates to confidently apply maintenance strategies that improve equipment reliability, reduce downtime, and support safe and efficient industrial operations. Whether you are new to maintenance or seeking to enhance your skills, this course will significantly elevate your maintenance management capability.

  • Learn key maintenance management and reliability principles
  • Understand preventive, predictive, and proactive maintenance approaches
  • Apply maintenance strategies to improve asset performance and safety
  • Use data analysis to prevent failures and reduce downtime
  • Gain insights from real-world case studies across industries

Modules

This training course is split into the following modules:

Module I - Maintenance, Reliability and Asset Management Technology Best Practices

Module II - Maintenance Management Best Practices

Objectives

By completing this Maintenance Management & Technology Training Course, delegates will be equipped to strengthen maintenance performance and apply modern best practices within their organization. The course is designed to help participants understand the full lifecycle of maintenance management, from planning to execution, while ensuring safety, reliability, and asset integrity.

Participants will learn practical steps and proven processes to manage maintenance functions effectively. They will also be able to identify key safety and integrity issues and apply risk control methods using limited strategies. By reviewing major failures from various industries, delegates will gain valuable lessons that can be applied to improve reliability and avoid repeat mistakes. The training also focuses on evaluating maintenance management throughout the asset lifecycle, ensuring continuous improvement and operational excellence.

  • Apply practical processes to manage the maintenance function efficiently
  • Identify safety, integrity, and risk issues in industrial operations
  • Implement risk control strategies using limited but effective methods
  • Learn from major failures in different industries to improve reliability
  • Evaluate maintenance management throughout an asset’s lifecycle

Training Methodology

This training course is delivered using a blended approach that combines theory, practical examples, and real-world case studies. Each module is structured to provide clear explanations of maintenance concepts and best practices, followed by hands-on learning through case study analysis. This ensures that participants not only understand the theoretical aspects but can also apply them in real industrial environments. The course uses interactive sessions, group discussions, and practical exercises to reinforce learning and encourage active participation.

The training also emphasizes the use of data and technology in modern maintenance management. Participants will learn how to analyze maintenance performance, reliability data, and failure patterns to make informed decisions. By integrating practical tools and techniques such as reliability models, failure analysis, and condition-based maintenance, the course provides a complete framework for improving asset management and operational efficiency. Overall, this training course ensures delegates leave with actionable skills that can be immediately applied in their workplace.

Who Should Attend?

This Maintenance Management & Technology Training Course is designed for professionals who play a key role in managing maintenance, reliability, and asset integrity. It is ideal for those who want to strengthen their knowledge and apply modern maintenance practices in industrial environments. The course is suitable for individuals from various sectors including manufacturing, oil & gas, utilities, and process industries.

Professionals involved in maintenance planning, asset management, operations, or safety management will greatly benefit from this course. It is also valuable for those looking to improve maintenance strategies, reduce downtime, and increase equipment reliability. Whether you are a maintenance engineer, asset manager, or technical supervisor, this training will enhance your ability to manage maintenance effectively and deliver measurable improvements.

  • Maintenance Managers
  • Maintenance & Reliability Engineers
  • Asset Managers
  • Operations Managers
  • Technical Managers & Supervisors
  • Board Level Executives and Non-Executives
  • Project, Asset, and Risk Management Consultants
  • Maintenance Supervisors and Superintendents
  • Reliability Engineers
  • Safety and Integrity Professionals

Course Outline

Module I: Maintenance, Reliability and Asset Management Technology Best Practices

Day 1: Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in pumps.
  • Tripping of turbines.
  • Surging in compressors.
  • Wear Mechanisms : Fatigue, Fretting, and Corrosion.
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of maintenance and asset management.

Day 2: Failure Analysis and Reliability

  • Elementary Statistics and standards.
  • Reliability Models
  • Learning from major failures case studies in process industries.
  • Learning from major failures case studies in oil and gas industries.
  • Root cause analysis and extractions of specific and generic lessons.

Day 3: Statistical Failure Analysis and Reliability

  • Further reliability definitions and standards.
  • Hazard function and bath tub curve.
  • Weibull analysis.
  • Case studies from rotating equipment.
  • Case studies of major failures in other industries and lessons learned.

Day 4: Condition Based Maintenance

  • General Purpose
  • What is Vibration
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring

Day 5: Decision Analysis in Asset Management

  • Main criticism of existing management of computerised maintenance systems.
  • The Asset Management framework.
  • The decision making grid approach.
  • Selection of appropriate maintenance strategies.
  • Integration of RCM, TPM, and CBM approaches

Module II: Maintenance Management Best Practices

Day 6: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
  • A comprehensive maintenance control system
  • Priorities when implement a systematic preventative maintenance program
  • Case Studies Learning from Failures

Day 7: Maintenance Performance Measures Systems & Human Factors

  • Developing Maintenance Key Performance Indicators
  • The Overall Equipment Effectiveness (OEE)
  • Total Productive Maintenance (TPM)
  • The Concept of ‘Ask Why 5 times!’
  • Teamwork and Continuous Improvement
  • Case Studies from Different Industries

Day 8: Key Terms and techniques in Reliability Systems and Maintenance Management

  • What is Reliability, Redundancy, Failure, Maintainability and Availability?
  • Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
  • The Concept of the Bathtub Curve
  • Failure Mode and Effects Analysis (FMEA)
  • Fault Tree Analysis (FTA)
  • Reliability Centered Maintenance (RCM)

Day 9: Maintenance Management Systems

  • Computerized maintenance Management Systems
  • Selection of Appropriate Maintenance Strategy
  • The Decision-Making Grid (DMG)
  • Integration of TPM, RCM and CBM
  • Case Studies from Different Industries
  • The Concept of Benchmarking

Day 10: Maintenance Planning and Control

  • Project Management in Maintenance & Shutdowns
  • Phases of Projects
  • Project management tools for planning
  • The concept of critical path method (CPM)
  • Resource Allocation
  • Project Crashing

Providers and Associations

Anderson
Aztech Training
Coventry

Certificate

  • COPEX Certificate of Attendance will be provided to delegates who attend and complete the course

Material published by Copex shown here is copyrighted. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.

Whats Makes Copex Courses Unique?

COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

Related Categories

Facilities & Asset Management Maintenance Management 10-Day Training Courses

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