Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)

Upcoming Sessions

Classroom sessions
Online sessions

Course Introduction

Unplanned downtime caused by bearing failures can severely impact production schedules and overall profitability in industrial environments. The Advanced Bearing Root Cause Damage Analysis training course is designed for maintenance and reliability professionals who need more than basic troubleshooting skills. This advanced training equips participants with the expertise to accurately identify, diagnose, and determine the root causes of complex bearing failures in critical rotating machinery.

Based on the internationally recognized ISO 15243:2017 standard, the course provides a structured and consistent framework for identifying different bearing damage mechanisms. Participants will learn to classify damage using the ISO 15243 system, while understanding the multiple factors that contribute to bearing failure such as operational conditions, lubrication practices, contamination, and installation errors. Key topics include fatigue, wear, corrosion, electrical erosion, and handling damage.

Through a blend of theory, practical case studies, and visual examples, learners will develop strong analytical and critical thinking skills essential for effective root cause failure analysis. By the end of the course, participants will be able to implement targeted corrective and preventive actions that improve machine reliability, reduce unplanned downtime, optimize maintenance practices, and lower maintenance costs. This training supports a proactive reliability culture aligned with best practices in machinery lubrication and asset management.

Key benefits of this training include:

  • Improved machine reliability through accurate failure diagnosis
  • Reduced unplanned downtime and production interruptions
  • Optimized maintenance strategies including predictive maintenance
  • Lower maintenance costs from reduced bearing replacements
  • Enhanced asset lifespan and return on investment

Objectives

This course is designed to build advanced competency in bearing failure analysis and enable participants to make reliable, data-driven decisions. By the end of this training course, participants will be able to:

  • Expertly interpret and apply ISO 15243:2017 for consistent bearing damage classification.
  • Diagnose and differentiate complex bearing damage mechanisms, including fatigue, wear, corrosion, and electrical erosion.
  • Conduct comprehensive root cause failure analysis (RCA) on failed bearings using structured methodologies.
  • Utilize advanced inspection techniques and tools, including visual inspection, microscopy, and wear debris analysis.
  • Develop proactive and predictive maintenance strategies that reduce failure recurrence and enhance equipment reliability.
  • Contribute to improved lubrication practices, focusing on correct lubricant selection, contamination control, and proper lubrication methods.

Training Methodology

This COPEX training course uses proven adult learning techniques to ensure strong understanding, retention, and real-world application. Participants will engage with a balanced mix of theoretical concepts, practical case studies, and visual examples that reinforce key learning points. The course is structured to build confidence in diagnosing bearing failures and applying ISO 15243:2017 standards in real industrial scenarios.

Interactive learning is a key component of the course, with hands-on analysis of failure case studies and guided discussions that simulate real plant environments. Participants will be encouraged to think critically and apply structured root cause analysis methods to each scenario. This approach ensures learners not only understand the causes of bearing damage but also gain the skills needed to implement corrective actions that prevent recurrence.

Who Should Attend?

This advanced training course is designed for experienced professionals involved in maintaining and improving the reliability of rotating machinery. It is ideal for those who face complex bearing failures and need advanced analytical tools and techniques to resolve them.

The course is particularly suitable for:

  • Experienced maintenance and reliability engineers
  • Rotating equipment specialists and analysts
  • Condition monitoring professionals
  • Plant engineers and maintenance supervisors
  • Failure analysis professionals
  • Lubrication professionals

Course Outline

Day 1: Introduction to Bearing Damage and ISO 15243:2017 - Laying the Foundation

  • Bearing Types and Applications
  • Overview of Bearing Failure Statistics
  • Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
  • Structure and Classification System of ISO 15243:2017
  • Why Root Cause Analysis is Critical

Day 2: Fatigue and Wear Mechanisms - Understanding Material Degradation

  • Surface-Origin and Subsurface-Origin Fatigue
  • Abrasive, Adhesive, and Fretting Wear
  • Micropitting and Spalling
  • Oil Analysis (wear debris analysis) and Visual Inspection
  • Connection to Lubrication

Day 3: Corrosion and Electrical Erosion - Chemical and Electrical Threats

  • Chemical Corrosion Causes and Prevention
  • False Brinelling and Fretting Corrosion
  • Preventive Measures, Including Proper Storage,
  • Transportation, and Operational Procedures
  • Current Passage and Electrostatic Discharge Effects
  • Mitigation Strategies (Proper Grounding, Insulation, and the
  • Use of Electrically Insulating Lubricants or Bearing Designs)
  • Detection and Monitoring Techniques

Day 4: Lubrication and Handling-Related Damage - The Human Factor and Lubricant's Role

  • Inadequate and Excessive Lubrication
  • Lubricant Contamination
  • Improper Mounting, Misalignment, and Overloading
  • Role of Vibration and Resonance
  • Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues

Day 5: Root Cause Analysis and Reporting - Solving the Mystery and Preventing Recurrence

  • Step-by-Step RCA Methodology
  • Bearing Disassembly and Inspection
  • Documentation and Reporting of Findings
  • Recommendations for Mitigation and Reliability Improvement
  • Follow-up and Verification

Providers and Associations

Anderson
Aztech Training
Coventry

Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course

Material published by Copex shown here is copyrighted. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.

Whats Makes Copex Courses Unique?

COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

Related Categories

Maintenance Management

Frequently Asked Questions

This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

Yes, and we'd love to make that happen. COPEX  specialises in fully customised in-house training, adapting course content to align with your organisation's unique goals, culture, and industry demands. Get in touch with us directly and we'll craft the right solution for your team.

Yes, the choice is yours. The Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course  runs in a traditional classroom setting across various international locations, and it's also available as a live online programme for those who prefer to learn from wherever they are. Pick the format that fits your lifestyle and schedule best.

Not at all. The Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course doors are open to everyone, regardless of your background or how many years you've been in the industry. That said, having some familiarity with the subject area can help you get even more out of the experience.

Our team is available around the clock — 24 hours a day, 7 days a week — ready to answer any question you have. Whether you need help choosing the right course, completing your registration, or sorting out logistics, we're here for you.

Expect an engaging, hands-on journey — not a room full of slides and passive listening. COPEX’s delivery blends presentations with group discussions, real-world case studies, practical exercises, and collaborative workshops. The goal is simple: everything you learn, you can use immediately back at work.

You'll be in good hands. COPEX hosts its courses in premium 4-star and 5-star hotels, with professional, fully equipped training spaces designed for focus and comfort. Throughout each day, you'll enjoy refreshment breaks with coffee and snacks, plus a complimentary lunch following every session.

This Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course welcomes professionals from all walks of corporate life — whether you're a seasoned manager, an emerging team leader, a subject-matter specialist, or simply someone driven to grow in their field. If you're serious about advancing your career and deepening your expertise, this course was built with you in mind.

Absolutely. Every participant who successfully completes the Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course earns an COPEX Certificate of Completion — a recognised mark of professional achievement. Depending on the specific course, it may also qualify for Training credits, which will be clearly noted in the course details.

Enquiry

We can customize this training course for you!

At Copex Training, we offer customizable courses designed to fit your specific needs. whether it's refining procurement practices or enhancing leadership and management skills, we tailor our programs to meet your unique goals and challenges. Let us create a training solution that delivers real results for your team.

Other Specialized Training Courses

Explore a selection of specialized training courses designed to advance your skills and knowledge in key areas critical to professional success. COPEX provides a wide range of programs tailored to meet industry demands, empowering you to stay competitive in today’s dynamic landscape.

Classroom
Boiler Systems Engineering: Operation, Control & Troubleshooting
Boiler systems are among the most critical and high-risk assets within industrial plants, power generation facilities, oil and gas operation...
Classroom
Certified Maintenance & Reliability Technician (CMRT) Exam Preparation
The Certified Maintenance & Reliability Technician (CMRT) credential is a globally recognized certification that proves a maintenance profes...
Classroom Online
Inductively Coupled Plasma (ICP) Analyzer – Practices, Techniques and Applications
High-precision elemental analysis plays a crucial role in quality control and regulatory compliance across industries such as mining, enviro...
Classroom Online
Overhung (OH) and Between Bearing (BB) Pump Types and Design
Pumps play a vital role in industrial fluid handling systems, where reliability and efficiency directly impact plant performance. Overhung (...
Classroom Online
PSV Fundamentals and PSV Test Bench Operations
Pressure Safety Valves (PSVs) are essential safety devices in industrial systems, designed to release excess pressure and prevent equipment...
Classroom Online
Ammonia Refrigeration System – (Specific to Ammonia Plant)
Industrial ammonia plants rely heavily on refrigeration systems to maintain critical temperatures essential for smooth production and chemic...
Classroom
Mechanical Appreciation for Non-Engineers
In modern industrial and technical environments, non-engineering professionals frequently interact with mechanical equipment, maintenance te...
Classroom Online
Risk Reliability Management
This Risk Reliability Management training course provides participants with the core skills needed to commission, assess, review, and implem...